We Will Not Be Silent
“We Will Not Be Silent”... not a political rant this time, but a cigar box guitar build:

The finished guitar is a 6 string, about the size of a baritone uke. The neck comes off with a single wing nut. The pieces are each about 13 inches long – this will fit in my backpack so I can walk on the airline with no checked bags and play a show at the other end. Scale length is 22” and total length 25”.
This is built on a Punch Grand Cru Monarcas box, 11.5”x8”x2” all wood with ply top and back. The back (top of the guitar) was planed down to remove the branded print from it. The neck and carry-through are poplar. Fretboard is mahogany. Zither pins below the bridge. Metal frets with a zero fret. Bridge is made from scrap from the fretboard. The string holes in the head stock and the zither pins are properly aligned so that there's no need for string slots either on the bridge or at the zero fret.

The carry-through started as the same poplar1x3 the neck was cut from. The middle was removed primarily to reduce the negative impact on Helmholtz resonance. Since the neck will rest on top of this, it is separated from the top by three spacers – at each end and under the bridge (approximately) – cut from the same 1x3.

The neck has a big bolt built into it and a dowel pin to hold it onto the carry-through. And, of course the carry-through has corresponding holes.

Here's the top view of the assembled neck (without the fretboard, yet). The screw in the side of the neck goes into a hole drilled in the bolt to prevent it from turning.

And bottom view showing the wing nut.

The finished pocket has a 2 mm shim at the heel end. This allows the neck angle to be adjusted from 0-3 degrees just by turning the wing nut. String tension holds the neck steady in the other direction. (This is similar to the set up on a Cumbus which was definitely an influence on this design).

The fretboard was made from a piece of mahogany. Fret slots cut, fret markers added, and then glued to the neck while still square. Then filed down with the same Sureform rasp I used to shape the neck to be flush with the neck. This worked really well and was surprisingly fast.
The fret markers are 1/4” dowel. Stick the dowel in the hole with a little glue, cut it off as flush as possible. File it down the rest of the way.

Since this is tuned with zither pins I need a tuning key... so here's a little clip, glued inside the box to hold the tuning key.

Time for the pyrography... This one was inspired by a recent news story in which a man was prevented from getting on an airliner because he was wearing a T-shirt that said “We will not be silent.” TSA's problem with the shirt was that it said it in both English and Arabic and they were afraid that the Arabic might be instructions for fantasy hijackers... can you say Keystone Kops?
Well, anyway, it turns out that this phrase was originated by German journalists in WWII, who wanted to make sure the German people couldn't pretend they didn't know what their government was doing... they were beheaded for their heroic action.
In addition to pyrography, I tried an experiment with wood stain on this one... staining the wood to show shadows around the mask and to highlight the words. It kind of looks like blood, which may be appropriate for this piece. But I need to work on the technique some more.
The instrument plays great although the action is a little high on the upper frets. Good but quiet acoustic sound – making the scale 90% of the total length required a compromise on bridge position. Bur no problem through an amp where it just sounds great.
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